Product Description
Product Description
Drop Forged Chains “Y” Serial
FEATURES
• It consists of forged steel links, which can be equipped with various plastic or steel scrapers. The connection pin between these links is in a circlip version.
• Special heat treated alloy steel,drop forged and precision machined, with case hardened.
• High strength, strong load-carrying capability.
• Extremely hard exterior surface and superior wear
resistance.
TECHNICAL SPECIFICATIONS
| Model | P (mm) |
H (mm) |
B (mm) |
D (mm) |
b (mm) |
T (mm) |
Breaking Load (Min.) |
Material |
| P100 | 100 | 30 | 33 | 14 | 15.5 | 13 | 140KN | 40Cr |
| P125-B | 125 | 35 | 34 | 17 | 17 | 8 | 150KN | 40Cr |
| P142 | 142 | 50.8 | 43 | 25 | 19 | 12.2 | 180KN | 20CrMnTi |
| 300KN | 40Cr | |||||||
| P142H | 142 | 50 | 62 | 25 | 29 | 15 | 280KN | 20CrMnTi |
| 460KN | 40Cr | |||||||
| P160 | 160 | 40 | 48 | 20 | 22.5 | 20 | 240KN | 40Cr |
| P200 | 200 | 64 | 50 | 32 | 23 | 15 | 390KN | 40Cr |
| P200-E | 200 | 45 | 42 | 20 | 20 | 12.2 | 200KN | 40Cr |
Note: Customised sizes and material are available CHINAMFG request
Roller Conveyor Chains
FEATURES
• It consists of a combination of inner and outer links.
• The bush/pin connections between the links are available in a circlip, split pin, or a riveted version.
• The steel scrapers can be either bent or welded.
• UHMWPE lights are suggested to attach to the scrapers for more eficiency and high wear resistance.
GLF Type
TECHNICAL SPECIFICATIONS
| Model | Pitch (P) |
Scraper Distance (P1) |
Inner Width (b) |
Plate Width (B) |
T1 | T2 | Roller Dia. (D) |
Bush Dia. (D2) |
Pin Dia (D1) |
Chain Width (L) |
E1 | E2 | Number of Holes (n) |
d | Breaking Load in KN (Min.) |
| GLF66.675 (6)D×182 |
66.675 | 266.7 | 26 | 30 | 6 | 6 | 22.23 | 12.7 | 182 | 90 | 150 | 4 | 9 | 130 | |
| GLF66.675 (6)D×215 |
66.675 | 266.7 | 26 | 30 | 6 | 6 | 22.23 | 12.7 | 215 | 95 | 195 | 4 | 9 | 130 | |
| GLF66.675 (6)D×295 |
66.675 | 266.7 | 26 | 30 | 6 | 6 | 22.23 | 12.7 | 295 | 95 | 195 | 4 | 9 | 130 | |
| GLF100 (6)D×170 |
100 | 200 | 38 | 40 | 6 | 6 | 36 | 21.6 | 16 | 170 | 115 | 2 | 9 | 220 | |
| GLF100 (6)D×225 |
100 | 200 | 38 | 40 | 6 | 6 | 36 | 21.6 | 16 | 225 | 104 | 194 | 4 | 9 | 220 |
| GLF100 (6)D×294 |
100 | 200 | 38 | 40 | 6 | 6 | 36 | 21.6 | 16 | 294 | 115 | 245 | 4 | 9 | 220 |
| GLF100 (5)×225 |
100 | 200 | 28 | 30 | 5 | 5 | 22.23 | 14.27 | 225 | 95 | 195 | 4 | 9 | 90 | |
| GLF125 (8)D×285 |
125 | 500 | 50 | 50 | 8 | 8 | 32 | 19.9 | 285 | 155 | 255 | 4 | 9 | 220 | |
| GLF125 (6)×235 |
125 | 250 | 32.5 | 40 | 6 | 6 | 28.58 | 20 | 14.27 | 235 | 95 | 195 | 4 | 9 | 170 |
| GLF160 (6)×290 |
160 | 320 | 27 | 45 | 6 | 6 | 32 | 20 | 14.27 | 290 | 193 | 2 | 9 | 193 |
GLR Type
TECHNICAL SPECIFICATIONS
| Model | Pitch (P) |
Scraper Distance (P1) |
Inner Width (b) |
Plate Width (B) |
T1 | T2 | Roller Dia. (D) |
Bush Dia. (D2) |
Pin Dia (D1) |
Chain Width (L) |
E1 | E2 | Number of Holes (n) |
d | Breaking Load in KN (Min.) |
| GLR66.675 | 66.675 | 266.7 | 27.5 | 30 | 6 | 6 | 24 | 13 | 130 | 102 | 32 | 4 | 9 | 90 | |
| GLR100 | 100 | 200 | 38 | 40 | 6 | 6 | 36 | 21.6 | 16 | 130 | 102 | 32 | 4 | 9 | 220 |
Other products of our conveyor parts:
Could you please send me inquiry for details?
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| Material: | Steel |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Oxygenation |
| Transport Package: | Pallet |
| Specification: | GLF, GLR |
| Trademark: | Yutung |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the considerations for selecting a low-maintenance conveyor chain?
When selecting a low-maintenance conveyor chain, several considerations should be taken into account:
1. Material Selection:
– Choose a conveyor chain made from materials that are resistant to wear, corrosion, and contamination. Stainless steel, plastic, or self-lubricating chains are commonly used for their durability and low maintenance requirements.
2. Lubrication-Free Design:
– Look for conveyor chains that have a self-lubricating design or are pre-lubricated with materials that reduce friction and eliminate the need for additional lubrication. This helps to minimize maintenance tasks associated with regular lubrication.
3. Sealed Construction:
– Consider conveyor chains with sealed construction to prevent the ingress of dirt, debris, and moisture. Sealed chains require less frequent cleaning and maintenance, making them ideal for low-maintenance applications.
4. Easy Cleaning:
– Opt for conveyor chains that are designed for easy cleaning. Smooth surfaces, open structures, and accessible components allow for quick and efficient cleaning, reducing maintenance time and effort.
5. Resistance to Contamination:
– Select a conveyor chain that is resistant to contamination. This includes resistance to chemicals, oils, greases, and other substances commonly found in the application environment. Chains that can withstand contamination require less frequent cleaning and maintenance.
6. Wear Monitoring:
– Look for conveyor chains that have wear monitoring features, such as wear indicators or sensors. These features help to identify chain wear and provide timely maintenance alerts, allowing for proactive replacement or adjustment.
7. Manufacturer Support:
– Consider the support provided by the chain manufacturer. A reputable manufacturer will offer guidance on maintenance intervals, replacement schedules, and provide technical assistance to ensure the proper functioning of the chain.
By considering these factors, you can select a low-maintenance conveyor chain that minimizes the need for frequent inspections, lubrication, cleaning, and replacement, resulting in reduced maintenance efforts and costs.
How do you calculate the power requirements for a conveyor chain?
Calculating the power requirements for a conveyor chain involves considering various factors. Here’s a step-by-step process:
1. Determine the total weight to be transported: Measure or estimate the total weight of the material or product that will be carried by the conveyor chain. This includes the weight of the product itself, any packaging, and additional loads.
2. Determine the speed of the conveyor: Determine the desired speed at which the conveyor chain will operate. This is typically measured in feet per minute (FPM) or meters per second (m/s).
3. Calculate the required capacity: Multiply the total weight by the desired speed to determine the required capacity of the conveyor system. This will give you the weight per unit of time (e.g., pounds per minute or kilograms per hour).
4. Consider the conveyor’s design factors: Take into account various design factors such as the type and pitch of the conveyor chain, the coefficient of friction between the chain and the conveyor components, and any incline or decline angles of the conveyor system. These factors affect the power requirements.
5. Determine the required power: Use the following formula to calculate the power requirements:
Power (in horsepower) = (Capacity × Friction Factor) ÷ (33,000 × Efficiency)
Where:
– Capacity is the weight per unit of time (from step 3)
– Friction Factor is the ratio of chain tension to chain weight, taking into account the design factors
– 33,000 is a conversion factor to convert the units to horsepower
– Efficiency is the overall efficiency of the conveyor system, typically expressed as a decimal value (e.g., 0.95 for 95% efficiency)
6. Select a suitable motor: Based on the calculated power requirements, select a motor that can provide the necessary power to drive the conveyor chain. Consider factors such as motor type, motor efficiency, and overload capacity.
It’s important to note that the power requirements may vary depending on specific conveyor system designs and operating conditions. Consulting with a qualified engineer or conveyor manufacturer is recommended to ensure accurate calculations and proper motor selection.
What are the environmental considerations when using a conveyor chain?
When using a conveyor chain, there are several environmental considerations to take into account:
1. Temperature and Humidity: Conveyor chains may be exposed to different temperature and humidity levels depending on the application and operating environment. Extreme temperatures or high humidity can affect the performance and lifespan of the chain. It is important to select a chain material and lubrication that can withstand the specific environmental conditions.
2. Contamination and Cleanliness: The presence of dust, dirt, debris, or other contaminants can impact the operation and efficiency of the conveyor chain. Regular cleaning and maintenance should be performed to prevent build-up and ensure smooth chain movement.
3. Chemical Exposure: Conveyor chains used in industries such as chemical processing or food production may come into contact with corrosive chemicals or cleaning agents. It is crucial to choose a chain material that is resistant to chemical corrosion and select appropriate lubricants compatible with the chemicals present in the environment.
4. Noise and Vibration: Conveyor systems can generate noise and vibration during operation, which may have environmental implications. Noise reduction measures, such as using noise-dampening materials or implementing vibration isolation techniques, can help minimize the impact on the surrounding environment and comply with noise regulations.
5. Energy Efficiency: Consideration should be given to energy consumption and efficiency when using a conveyor chain. Optimize the system design, minimize friction losses, and utilize energy-efficient components to reduce the environmental impact and operational costs.
6. Sustainability: Increasingly, sustainability is an important consideration in industrial operations. Choosing conveyor chains made from recyclable or renewable materials, implementing energy-saving measures, and practicing responsible waste management can contribute to a more environmentally friendly operation.
By taking these environmental considerations into account, industries can ensure the proper functioning of conveyor chains while minimizing environmental impact and complying with relevant regulations.
editor by CX 2024-04-10