Category Archives: Product Catalog

China wholesaler Steel, Stainless Steel, Customized Sprocket, Professional Designed Chain Sprocket (05B-40B)

Product Description

Chain Sprocket:
China Sprocket and Chain sprocket, sprocket gear, sprocket and chain, Simplex -Duplex -Triplex
5×2.5 1/2″x5/16″
6×2.8 5/8″x3/8″
1/4″x1/8″ 3/4″x7/16″
8×3 1″x17.02
3/8″x7/32″ 1″ 1/4×3/4″
1/2″x1/8″ 1″ 1/2×1″
1/2″x3/16″ 1″ 3/4×1″ 1/4
1/2″x1/4″ 2″x1″ 1/4.
 

Material Mild steel
cast steel
cast iron
forged steel
stainless steel
alloy(alloy steel,aluminium alloy,zn alloy)
plastic,POM
bronze,
brass
chrome

Surface treatment: Carburizing, hardening and tempering, nitriding, high frequency treatment, black of oxidation, zincing, nickelage.

Machine: CNC engine lathe, milling machine, drilling machine, hobbing machine, gear shaper, grinding

Welcome to send us your product drawings for quotation.
Small quantity order is acceptable.
We will pay much attention to your inquriy.
According to customer’s requirements, we can also produce non-standard products. We assure our customers of our best service. We like to establish business relationship with customers all over the country and the world. If you have requirements, please feel free to contact us. We are trying our best to meet the needs of the customers and serve them whole-heartedly and sincerely.
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Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Industry
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Bevel Wheel
Material: Stainless Steel
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

wheel sprocket

Safety Precautions for Working with wheel sprocket Systems

Working with wheel sprocket systems involves potential hazards, and it’s essential to follow safety precautions to prevent accidents and injuries. Here are some safety measures to consider:

  • Proper Training: Ensure that anyone working with the wheel sprocket systems is adequately trained in their operation, maintenance, and safety procedures.
  • Use Personal Protective Equipment (PPE): Always wear appropriate PPE, such as safety glasses, gloves, and protective clothing, to protect against potential hazards.
  • Lockout/Tagout: Before performing any maintenance or repair work on the system, follow lockout/tagout procedures to prevent accidental startup or energization.
  • Keep Work Area Clean: Maintain a clean work area and remove any debris or obstacles that could interfere with the operation of the system.
  • Inspect Regularly: Regularly inspect the wheels, sprockets, and chains for signs of wear, damage, or misalignment. Address any issues promptly.
  • Ensure Proper Lubrication: Adequate lubrication of the sprockets and chains is crucial for smooth operation and to reduce friction and wear.
  • Check Tension: Verify that the chain tension is within the recommended range. Too loose or too tight tension can lead to operational problems.
  • Avoid Loose Clothing: Keep long hair, loose clothing, and jewelry away from moving parts to avoid entanglement.
  • Follow Manufacturer’s Guidelines: Adhere to the manufacturer’s guidelines and recommendations for installation, operation, and maintenance of the wheel sprocket system.
  • Use Guards and Enclosures: Install appropriate guards and enclosures to protect against contact with moving parts.
  • Safe Handling: When transporting or handling heavy wheels or sprockets, use proper lifting techniques and equipment.

Prioritizing safety when working with wheel sprocket systems is essential to prevent accidents and maintain a safe working environment. Always be vigilant, follow safety protocols, and address any concerns promptly to ensure the well-being of everyone involved.

wheel sprocket

Inspecting a wheel sprocket for Wear and Tear

Regular inspection of the wheel sprocket is essential to ensure their proper functioning and to identify any signs of wear and tear. Here are the steps to inspect a wheel sprocket:

  1. Visual Inspection: Start by visually examining the wheel sprocket for any visible signs of wear, damage, or deformation. Look for cracks, chips, dents, or any irregularities on the surface of both components.
  2. Check for Misalignment: Verify that the wheel sprocket are properly aligned with each other. Misalignment can lead to accelerated wear and affect the overall performance of the system.
  3. Measure Wear: Use calipers or a wear gauge to measure the sprocket’s tooth profile and the wheel’s rolling surface. Compare these measurements with the original specifications to determine if significant wear has occurred.
  4. Inspect Teeth and Chain Engagement: If the wheel sprocket are part of a chain drive system, closely examine the sprocket teeth and chain engagement. Worn or elongated teeth can cause poor chain engagement and lead to premature failure.
  5. Lubrication: Check the lubrication of the wheel sprocket. Insufficient or excessive lubrication can cause increased friction, leading to wear and reduced efficiency.
  6. Bearing Condition: If the wheel is mounted on a shaft with bearings, inspect the bearings for any signs of wear, noise, or rough movement. Properly functioning bearings are crucial for the smooth operation of the system.
  7. Inspect Mounting Hardware: Ensure that all nuts, bolts, and other mounting hardware are securely tightened. Loose fasteners can cause vibration and misalignment issues.
  8. Check for Contaminants: Remove any debris, dirt, or foreign particles that may have accumulated on the wheel or sprocket. Contaminants can accelerate wear and damage the components.
  9. Replacement or Maintenance: Based on the inspection results, determine if any parts need replacement or if maintenance is required. Address any issues promptly to prevent further damage and maintain the system’s performance.

Regularly scheduled inspections and maintenance can help prolong the lifespan of the wheel sprocket assembly, optimize performance, and ensure the safety of the mechanical system.

wheel sprocket

Eco-Friendly Materials for Manufacturing Wheels and Sprockets

Yes, there are eco-friendly materials used for manufacturing wheels and sprockets. As industries strive to reduce their environmental impact and promote sustainability, manufacturers are exploring alternative materials that are more environmentally friendly. Some of the eco-friendly materials used for manufacturing wheels and sprockets include:

1. Recycled Materials:

Using recycled materials, such as recycled plastic or metal, can significantly reduce the demand for virgin raw materials and lower the overall carbon footprint. These materials are obtained from post-consumer or post-industrial waste and processed to create new products, reducing the need for new resource extraction.

2. Biodegradable Materials:

Biodegradable plastics, such as PLA (polylactic acid) and PHA (polyhydroxyalkanoates), are derived from renewable plant sources and can break down naturally in the environment. These materials are gaining popularity for applications where disposal or end-of-life considerations are critical.

3. Sustainable Composites:

Manufacturers are developing sustainable composite materials that combine renewable fibers, such as bamboo, hemp, or flax, with biodegradable resins. These composites offer good strength and rigidity while being more environmentally friendly compared to traditional fiber-reinforced plastics.

4. Natural Materials:

In some cases, natural materials like wood or bamboo are used to create sprockets and wheels for specific applications. These materials are renewable and biodegradable, making them a more sustainable choice.

5. Low-Toxicity Materials:

Some eco-friendly materials focus on reducing the use of harmful chemicals during manufacturing. Low-toxicity materials are not only better for the environment but also for the health and safety of workers involved in the production process.

When selecting eco-friendly materials for wheels and sprockets, it’s essential to consider factors such as the specific application, load-bearing requirements, and the material’s end-of-life characteristics. Manufacturers and users can contribute to environmental sustainability by opting for these eco-friendly alternatives in their machinery and equipment.

China wholesaler Steel, Stainless Steel, Customized Sprocket, Professional Designed Chain Sprocket (05B-40B)  China wholesaler Steel, Stainless Steel, Customized Sprocket, Professional Designed Chain Sprocket (05B-40B)
editor by CX 2024-04-13

China Custom OEM Pitch 9.2 Piv Automatic Transmission Parts CVT Belt Case Chain

Product Description

 

Products Collection

 

 

 

 

Product Description

Our CVT chains offer a multitude of advantages, which can be used in a wide range of applications.
It is made from high-quality materials, ensuring durability and long service life. Quality assurance gives you a competitive edge in the market. 
This chain allows for smooth and efficient power transmission, reducing energy loss and increasing the overall efficiency of your machinery, operating with less noise and vibration compared to conventional chains.

 

FAQ

Question 1: Are you a Manufacturer or a Trading Company?
Answer:
We are a 100% chain manufacturer with 23 years of experience
Question 2: What should I provide to get a quotation?
Answer:
1. Type of the chain (with photos if available)
2. Pitch of the chain
3. Width of the chain
4. Length and quantity of the chain
5. Other specific requirements
Question 3: How long is your manufacturing and delivery time?
Answer: 
Products are usually finished in 2 weeks, depending on the type and quantity. Also, please get in touch with us to check the delivery time to your destination.
Question 4: How long is your guaranteed time?
Answer: 
We offer a three-year guarantee if you purchase chains and matched sprockets together.
If you need chains only, a one-year guarantee can also be confirmed.
Question 5: Trade terms and Payment terms?
Answer:
We accept EXW, FOB, DDU, Door to Door. Payment terms, such as T/T, L/C, and Western Union, are acceptable. We also provide the service of Online Trading in this B2B platform.

 

Company Profile

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Standard or Nonstandard: Nonstandard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car
Structure: CVT
Samples:
US$ 200/Meter
1 Meter(Min.Order)

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Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

transmission chain

How does the weight of a transmission chain impact its installation and operation?

The weight of a transmission chain plays a significant role in its installation and operation. Here’s a detailed answer to the question:

1. Installation Process: The weight of a transmission chain can affect the ease and complexity of the installation process. Heavier chains may require additional manpower or equipment to lift and position them accurately. Installers need to consider the weight of the chain during handling and ensure proper safety measures are in place to prevent injuries or accidents.

2. System Design: The weight of the chain is a crucial factor in the overall design of the transmission system. It influences the selection of other components such as sprockets, bearings, and shafts. The system needs to be designed to handle the weight of the chain and transmit power effectively without excessive strain or wear.

3. Power Transmission Efficiency: The weight of the chain affects the overall mass of the system. Excessive weight can increase inertia and result in higher energy requirements for acceleration and deceleration. This can impact the efficiency of power transmission and result in increased energy consumption. It is important to strike a balance between chain weight and system performance to optimize energy efficiency.

4. Load Capacity: The weight of the chain is directly related to its load-carrying capacity. Heavier chains are typically designed to handle higher loads and transmit greater amounts of power. It is essential to choose a chain with an appropriate weight and load capacity that matches the requirements of the application to ensure safe and reliable operation.

5. Wear and Fatigue: The weight of the chain can contribute to wear and fatigue over time. Excessive weight or overloading can accelerate the wear process, leading to premature failure of the chain. Proper maintenance, lubrication, and regular inspection are necessary to mitigate the effects of wear and ensure the longevity of the chain.

6. Noise and Vibration: The weight of the chain can influence the noise and vibration levels during operation. Heavier chains may generate more noise and vibration, especially at higher speeds. Proper tensioning, alignment, and lubrication help minimize these effects and maintain smooth and quiet operation.

When considering the weight of a transmission chain, it is essential to balance factors such as installation requirements, system design, power transmission efficiency, load capacity, wear and fatigue, and noise and vibration levels. Selecting the right chain weight for the specific application ensures optimal performance, longevity, and overall system reliability.

transmission chain

How does the precision of manufacturing impact the performance of a transmission chain?

The precision of manufacturing plays a crucial role in the performance and reliability of a transmission chain. Here’s a detailed answer to the question:

1. Accurate Chain Pitch: The precision of manufacturing ensures that the chain pitch, which is the distance between consecutive chain links, is consistent and accurate. A precise chain pitch is essential for proper engagement with the sprockets and ensures smooth power transmission.

2. Uniform Chain Link Dimensions: Precise manufacturing ensures that the dimensions of the chain links are uniform throughout the chain. This uniformity is crucial for maintaining proper alignment, load distribution, and engagement with the sprockets.

3. Consistent Roller Diameter: In roller chains, the diameter of the rollers is an important factor in reducing friction and wear. Precise manufacturing ensures that the roller diameter is consistent, allowing for smooth rolling action and efficient power transfer.

4. Straight Side Plates: The side plates of a transmission chain need to be straight and parallel to ensure proper chain alignment and engagement with the sprockets. Precise manufacturing ensures that the side plates are accurately formed, minimizing the risk of misalignment and premature wear.

5. Quality Control and Tolerance Management: Precision manufacturing involves rigorous quality control measures to ensure that the chain components meet the required specifications and tolerances. This helps to maintain the overall integrity and performance of the chain.

6. Reduced Noise and Vibration: A well-manufactured transmission chain with precise dimensions and uniform components results in reduced noise and vibration during operation. This contributes to a quieter and smoother running system, enhancing the overall efficiency and comfort.

7. Enhanced Durability and Lifespan: The precision of manufacturing directly impacts the durability and lifespan of a transmission chain. Accurate dimensions, uniform components, and proper tolerances ensure that the chain can withstand the expected loads, resist wear, and maintain its performance over an extended period.

It’s important to select transmission chains from reputable manufacturers known for their precision manufacturing processes and adherence to quality standards. Proper installation, regular maintenance, and following manufacturer guidelines are also crucial for maximizing the performance and longevity of the transmission chain.

transmission chain

Are there specific lubrication requirements for transmission chains?

Yes, transmission chains typically require proper lubrication to ensure smooth operation, reduce wear, and prolong their service life. Here are some key points regarding lubrication requirements for transmission chains:

  • Clean and Adequate Lubrication: It is important to keep the chain adequately lubricated to minimize friction and wear between the chain components. Lubrication helps reduce heat generation and prevents metal-to-metal contact, which can lead to premature wear and failure.
  • Appropriate Lubricant Selection: Choosing the right lubricant is crucial for optimal chain performance. Factors to consider when selecting a lubricant include the application temperature, load conditions, speed, and environmental factors. Lubricants should have good adhesion properties, resist oxidation, and provide sufficient film strength to protect the chain surfaces.
  • Proper Lubrication Interval: Regular lubrication at appropriate intervals is necessary to maintain the chain’s performance and reduce the risk of excessive wear. The lubrication frequency depends on the operating conditions and the specific lubricant used. Manufacturers usually provide recommendations for lubrication intervals based on the chain type and application.
  • Effective Lubrication Application: Proper application of lubricant is essential to ensure uniform coverage and penetration into the chain components. The lubricant should be applied to the inner link plates, roller surfaces, and pin-bushing interfaces. Excess lubricant should be removed to prevent buildup and contamination.
  • Environmental Considerations: In certain environments, such as dusty or dirty conditions, the chain may require more frequent lubrication to prevent the ingress of contaminants and maintain proper lubrication film. Additionally, in high-temperature or high-speed applications, special high-temperature or high-speed lubricants may be necessary.
  • Regular Inspection and Maintenance: Along with proper lubrication, regular inspection and maintenance of the transmission chain are essential. This includes checking for signs of wear, lubricant degradation, and proper tension. Any damaged or worn components should be replaced promptly to prevent chain failure.

Following the manufacturer’s recommendations and adhering to the specific lubrication requirements for the transmission chain will help ensure optimal performance, reduce wear, and extend the chain’s lifespan.

China Custom OEM Pitch 9.2 Piv Automatic Transmission Parts CVT Belt Case Chain  China Custom OEM Pitch 9.2 Piv Automatic Transmission Parts CVT Belt Case Chain
editor by CX 2024-04-12

China Professional Economic Brand Replacement Flexible Slat Conveyor Part 175mm Friction Top Chain

Product Description

 

Product Description

Type of conveyor Roller Conveyor, Belt Conveyor, Chain Conveyor
Advantage Efficiency, Accuracy, Reliability, Economy, Flexibility
Application Manufacturing, Retail, Warehousing, Logistics, Pharmaceutic, Food&Beverage etc.
Chain size 44/51/63/83/103/140/150/175/295mm
Packaging Foam, bubble wrap, carton, wooden box, pallet or customized packaging according to customer requirements
Payment Terms 3/7, 5/5, 100% prepaid or based on negociation.
Drawing Format JPEG,PDF,DWG,DXF,IGS,STEP,CAD
Certification ISO9001, ISO14001, ISO45001

Introduction of Types: 
1. Belt conveyor line
Belt conveying line is the most common kind of logistics conveying line, which is mainly composed of belt, driving device, support and accessories. Belt conveying line has the advantages of simple structure, stable operation, easy maintenance and low energy consumption, so it is widely used in various logistics places.

2. Roller conveyor line
Roller conveyor line is mainly composed of roller, driving device, support and accessories. Roller conveyor line has the advantages of strong carrying capacity, large conveying capacity, stable operation, etc., so it is suitable for conveying large items.

3. Chain conveyor line
Chain conveyor line is mainly composed of chain, sprocket, driving device, bracket and accessories. Chain conveying line has the advantages of strong conveying capacity, stable operation and strong bearing capacity, so it is suitable for conveying large items.

Explanation of Advantages: 
1. Efficiency: The logistics conveying line can quickly convey and sort the goods according to the predetermined route, thus improving the logistics efficiency.

2. Accuracy: The high degree of automation of the logistics conveying line can accurately complete the task of sorting and conveying the goods, and reduce human error.

3. Reliability: The mechanical parts of the logistics conveying line are specially designed and manufactured to ensure long service life and stability.

4. Economy: The construction and maintenance cost of logistics conveying line is relatively low, which can save cost for enterprises.

5. Flexibility: the logistics conveying line can be adapted to different kinds and sizes of goods, and can be adjusted and optimized according to the actual needs.

Application of Fields: 
1.In the manufacturing industry, conveyor lines are used to transport raw materials, semi-finished products and finished products from 1 place to another, realizing the automation and high efficiency of the production process. 

2.In the retail industry, conveyor lines are used to transport goods from the warehouse to the shelves to improve the efficiency of replenishment and display. 

3.In the warehousing industry, conveyor lines are used to automate the entire process of goods entering and leaving the warehouse, improving the efficiency and precision of warehouse management. 

4.In the logistics industry, logistics conveyor lines are used to transport goods from 1 transportation link to another, realizing the automation and high efficiency of the whole logistics process.

Detailed Photos

Packaging & Shipping

 

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Material: Plastic
Structure: Wedge Chain
Surface Treatment: Polishing
Chain Size: 1/2"*3/32"
Feature: Oil Resistant, Heat Resistant
Product Name: Flexible Chain
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

Can a conveyor chain be used in extreme temperature environments?

Yes, conveyor chains can be designed and manufactured to withstand extreme temperature environments. The suitability of a conveyor chain for high or low-temperature applications depends on the material composition and construction of the chain.

1. High-Temperature Environments: For applications involving high temperatures, conveyor chains made of heat-resistant materials such as stainless steel or special alloys are commonly used. These chains can withstand elevated temperatures without significant deformation or loss of strength. They are designed to resist oxidation, corrosion, and thermal expansion, ensuring reliable performance in hot environments.

2. Low-Temperature Environments: Similarly, conveyor chains can also be engineered for low-temperature applications. In cold environments, chains made of materials that remain ductile and strong at low temperatures are utilized. These chains are designed to withstand the effects of cold temperatures without becoming brittle or losing their mechanical properties.

It’s important to consult with conveyor chain manufacturers or experts who specialize in extreme temperature applications to select the most suitable chain material and design. They can provide guidance on factors such as material selection, lubrication, and operational considerations to ensure the conveyor chain performs effectively and reliably in extreme temperature environments.

conveyor

How does lubrication affect the performance of a conveyor chain?

Lubrication plays a crucial role in the performance and longevity of a conveyor chain. Proper lubrication helps to reduce friction, wear, and heat generation, ensuring smooth operation and minimizing the risk of premature failure. Here’s how lubrication affects the performance of a conveyor chain:

1. Friction Reduction: Lubrication forms a thin film between the chain components, reducing friction between metal surfaces. This reduces the energy required for operation, minimizes heat generation, and prevents excessive wear and tear.

2. Wear Prevention: Lubrication forms a protective layer on the chain components, preventing direct metal-to-metal contact. This helps to reduce wear and extend the service life of the chain.

3. Corrosion Protection: Lubricants often contain anti-corrosion additives that protect the chain from rust and oxidation. This is particularly important in environments with high humidity or exposure to corrosive substances.

4. Noise Reduction: Proper lubrication reduces the noise generated during chain operation by minimizing friction and metal-to-metal contact. This can contribute to a quieter and more comfortable working environment.

5. Temperature Control: Lubrication helps to dissipate heat generated during chain operation, preventing excessive temperature rise. This is crucial in high-speed or heavy-duty applications where heat can lead to accelerated wear and reduced chain performance.

6. Maintenance and Service Life: Regular lubrication and proper lubricant selection are essential for maintaining the chain’s performance and extending its service life. Adequate lubrication reduces the need for frequent maintenance, minimizes downtime, and lowers overall operating costs.

It’s important to follow the manufacturer’s recommendations for lubrication frequency and use the appropriate lubricant for the conveyor chain. Regular inspections and maintenance checks should also be conducted to ensure proper lubrication levels and address any issues promptly. Proper lubrication practices will enhance the performance, reliability, and durability of the conveyor chain system.

conveyor

What are the signs of wear and tear in a conveyor chain?

Over time, a conveyor chain may experience wear and tear due to the demanding nature of material handling operations. Several signs indicate the need for maintenance or replacement of a conveyor chain. These signs of wear and tear include:

  • Chain Elongation: One of the common signs of wear in a conveyor chain is elongation. As the chain wears, the pitch between the chain links gradually increases, resulting in a longer chain length. Excessive elongation can cause improper engagement with sprockets, leading to slippage or chain derailment.
  • Chain Link Plate Wear: The link plates of a conveyor chain can experience wear on their surfaces. This wear is typically caused by friction against sprockets, guide rails, or other components. Signs of plate wear include thinning or deformation of the link plates, which can affect the overall strength and integrity of the chain.
  • Sprocket Tooth Wear: The teeth of the sprockets that engage with the conveyor chain can also exhibit signs of wear. Over time, the teeth may become worn down, rounded, or have irregular shapes. This wear can cause improper chain engagement, resulting in reduced efficiency and potential chain slipping or skipping.
  • Excessive Noise: Increased noise during the operation of the conveyor system can indicate wear and tear in the chain. Excessive wear can lead to metal-to-metal contact, resulting in noisy operation. Unusual squeaking, grinding, or rattling sounds are indicators that the chain may require inspection or maintenance.
  • Visible Damage: Any visible damage to the chain, such as cracked or broken link plates, bent pins, or missing attachments, is a clear sign of wear and tear. These damages compromise the chain’s structural integrity and should be addressed promptly to prevent further issues or chain failure.
  • Inconsistent Movement: If the conveyor chain starts to exhibit jerky or uneven movement, it may be a sign of wear or misalignment. Misalignment can occur due to worn chain links, damaged sprockets, or improper tensioning. Inconsistent movement can lead to reduced efficiency, increased wear, and potential chain failure.

Regular inspection and maintenance of the conveyor chain system are essential to identify these signs of wear and tear. Timely replacement of worn components and proper lubrication can help prolong the life of the chain and maintain efficient operation.

China Professional Economic Brand Replacement Flexible Slat Conveyor Part 175mm Friction Top Chain  China Professional Economic Brand Replacement Flexible Slat Conveyor Part 175mm Friction Top Chain
editor by CX 2024-04-12

China supplier Made to Order Roller Chain Sprocket Supply Sprockets C45 Steel Various Products (Standard or made to drawing) Transmission Parts Hardened Tooth Sprocket

Product Description

General Products
Application/Service Area

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
Main blank Process for Steel Casting

Investment casting (wax mold made by middle temperature wax) /Precision casting ;
Lost Wax Casting (wax mold made by low temperature wax)/ Precision casting;
 

Blanks Tolerance -Casting Tolerance CT7-8 for Lost wax Casting Process
CT4-6 for Investment casting Process
Applicable Material Stainless Steel: CF8, CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.
OR According to customer requirement

Carbon steel, Low Carbon steel, middle carbon steel, G35, G45, WCB, WCA, WCC, ISO 340-550,

Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,

Copper alloy
Brass: HPb59-1, CuZn39Pb1/2/3, CuZn40, C36000, C37710, C67400, etc.
Aluminum Bronze: QAl11-6-6, CuAl10Fe2/3, CuAl10Ni5Fe5, C65500, C95600, C87500
Sn Bronze: CuPb5Sn5Zn5, C83600, C84400, C86500. etc.

Casting Blank Size /Dimensions 2 mm-600mm / 0.08inch-24inch according to customer requirement
Casting Blank Weight Range from 0.01kg-85kg
Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.
 

Machining Tolerance From 0.005mm-0.01mm-0.1mm
Machined Surface Quality Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment

Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 

Applicable Finish Surface Treatment Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,
MOQ For casting: 200pcs
For machining: 50pcs
Lead Time 45days from the receipt date of deposit for low carbon steel investment casting

 

Main Products

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CZPT group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
CZPT policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

Product ApplicationProduct Application

Main Facilities

Technical Support:
ZheJiang  Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control: 
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC) 
2) Checking the details before the production line operated 
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC) 
4) Checking the goods after they are finished—- Final quality control(FQC) 
5) Checking the goods after they are finished—–Outgoing quality control(OQC)
 

Our Factory

                       ZheJiang CZPT Machinery Manufacture Co., Ltd.
                                                   –Branch of CZPT Industry Ltd. 

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
 

You are welcome to contact us for technical enquiry and business cooperation.

 

Our Certificate

Our company has strong R&D capability and develops many new products every year. In production, we strictly follow the ISO 9001 quality system to control quality and arrange production:

1. Don’t accept defective, strict inspection of supplier’s raw materials.
2. Don’t manufacture defective, the production process is strictly controlled. For all products, the workers are strictly self-inspected on each machining process, and the quality inspectors do a regular inspection and spot inspection.
3. Don’t transferring defective, the defective products found in the previous process shall never be allowed to be transferred to the next process. Before shipment, the finished products shall be inspected again, and if any quality problems are found,and the products shall be reworked or rejected according to the relevant requirement.

Our Customer

OurTeam

Our Advantage

 1.  we have developed a dedicated team ofpeople with a valued wealth of knowledgeand experience within the metals industry.No matter what your metal needs are, our team will provide you with individual customersupport and the best customer experience inthe industry.
 2.  We provide bespoke processing services to helpreduce our customers costs and manufacturingtimes. We can supply you with material cut andfinished to your specifications and productionready delivered.
 3.  Best serice: If you get any qustions, youcan contact with our customer sevice, we willreply you asap(within 24 hours).

Our Package 


Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.

Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer’s requirements.

 

FAQ:

1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.

2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost,
and the charge will be deducted from the payment for formal order.

3. Can you make low carbon steel investment casting according to our drawing?
Yes, we can make low carbon steel investment casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied,
the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.

4. Can you make low carbon steel investment casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.

5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Casting Method: Investment Casting, Option Lost Wax Casting
Casting Form Material: G25crmo4, G35, Wcb
Casting Metal: Cast Steel
Samples:
US$ 4.59/Piece
1 Piece(Min.Order)

|

Order Sample

Customized according to product drawings
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

wheel sprocket

What are the Maintenance Requirements for a wheel sprocket Assembly?

Proper maintenance of the wheel sprocket assembly is essential to ensure its optimal performance and longevity. Here are some maintenance tips:

  • Regular Cleaning: Keep the wheel sprocket assembly clean from dirt, debris, and grime. Regularly wipe down the sprockets and chain to prevent buildup, which can lead to accelerated wear.
  • Lubrication: Apply a suitable lubricant to the chain and sprockets to reduce friction and wear. Lubrication also helps in maintaining smooth operation and preventing corrosion. However, avoid over-lubrication, as excessive grease can attract more dirt.
  • Chain Tension: Check the tension of the chain regularly. A loose chain can result in slippage and damage to the sprockets, while an overly tight chain can increase wear and strain on the components. Adjust the chain tension as per the manufacturer’s guidelines.
  • Inspection: Periodically inspect the sprockets and chain for signs of wear, damage, or elongation. Replace any worn-out or damaged components promptly to avoid further issues.
  • Alignment: Ensure proper alignment of the sprockets and wheels. Misalignment can lead to uneven wear and reduced efficiency. Adjust the alignment as needed to maintain smooth power transmission.
  • Replace Worn Parts: Over time, sprockets and chains will wear out due to regular use. Replace worn sprockets or chains with new ones from reputable suppliers to maintain optimal performance.
  • Environmental Considerations: In certain applications, exposure to harsh environments or extreme temperatures may require more frequent maintenance and inspection.

By following these maintenance practices, you can extend the lifespan of the wheel sprocket assembly and ensure reliable operation in various applications.

wheel sprocket

Using a Belt Sprocket in Place of a Chain Sprocket with a Wheel

Yes, in many cases, a belt sprocket can be used in place of a chain sprocket with a wheel, provided that the system is designed to accommodate the change.

Both chain sprockets and belt sprockets serve the same fundamental purpose of transferring rotational motion and power between the wheel and the driven component. However, there are some important considerations to keep in mind when replacing a chain sprocket with a belt sprocket:

  • Alignment: Belt sprockets and chain sprockets must be aligned properly with the wheel to ensure smooth and efficient power transmission. Any misalignment can cause premature wear and reduce the system’s overall performance.
  • Tension: Chain-driven systems require specific tension to prevent slack and maintain proper engagement between the sprockets and the chain. Belt-driven systems, on the other hand, require appropriate tension to prevent slippage. Ensuring the correct tension for the specific type of sprocket is crucial for reliable operation.
  • Load Capacity: Consider the load capacity and torque requirements of the system when selecting a belt sprocket. Belt sprockets may have different load-carrying capabilities compared to chain sprockets, and using the wrong type can lead to premature wear or failure.
  • Speed and RPM: Belt-driven systems may have different operating speeds and RPM limits compared to chain-driven systems. Ensure that the selected belt sprocket can handle the desired rotational speed without exceeding its design limitations.
  • System Design: Changing from a chain-driven system to a belt-driven system (or vice versa) may require modifications to the overall system design, including the size of the sprockets and the layout of the system. Consult with an engineer or a qualified professional to ensure that the replacement is appropriate and safe.

Overall, replacing a chain sprocket with a belt sprocket can be a viable option in certain applications. However, it’s essential to consider the factors mentioned above and evaluate the compatibility of the new sprocket with the existing system to achieve optimal performance and longevity.

wheel sprocket

Working Principle of a wheel sprocket System

In a wheel sprocket system, the sprocket is a toothed wheel that meshes with a chain or a belt to transmit rotational motion and power from one component to another. The working principle can be explained in the following steps:

1. Power Input:

The system begins with a power input source, such as an electric motor or an engine, that generates rotational motion or torque.

2. Sprocket and Chain/Belt:

The power is transferred to the sprocket, which is mounted on a shaft. The sprocket has teeth that fit into the gaps of the chain or engage with the teeth of the belt.

3. Chain/Belt Movement:

As the sprocket rotates, it pulls the chain or belt along with it due to the engagement between the teeth. This movement is transmitted to the connected component, which could be another sprocket, a wheel, or any other part of the machinery.

4. Power Output:

The rotational motion or power is then delivered to the connected component, which performs a specific function depending on the application. For example, the power could be used to drive a conveyor belt, rotate the wheels of a vehicle, or operate various industrial machines.

5. Speed and Torque:

The size of the sprocket and the number of teeth, along with the size of the chain or belt, determine the speed and torque ratio between the input and output components. Changing the size of the sprocket or using different-sized sprockets in the system can alter the speed and torque characteristics of the machinery.

6. Efficiency and Maintenance:

Efficient power transmission relies on proper alignment and tension of the chain or belt with the sprocket. Regular maintenance, such as lubrication and inspection, is essential to ensure smooth operation and prevent premature wear or damage to the system.

The wheel sprocket system is widely used in various applications, including bicycles, motorcycles, industrial machinery, agricultural equipment, and more, where efficient power transmission and motion control are required.

China supplier Made to Order Roller Chain Sprocket Supply Sprockets C45 Steel Various Products (Standard or made to drawing) Transmission Parts Hardened Tooth Sprocket  China supplier Made to Order Roller Chain Sprocket Supply Sprockets C45 Steel Various Products (Standard or made to drawing) Transmission Parts Hardened Tooth Sprocket
editor by CX 2024-04-11

China best Conveyor Transmission Motorcycle Industrial Carbon Stee Roller Chain Short Pitch Precision Stainless Steel Hollow Pin

Product Description

Product Description

Series : ANSI SS 40 /SS 50 / SS 60 / SS 80 / SS 100  etc.
Materal : SS 304
Packing :  5M/PCS   or 10 FT/PCS   Or as your require.
Delivery time : around 35 wworking days.

 

Product Attribute

Product name Transmission Standard Roller Chain

Surface Treatment

Shot Peening ,Tempering Oiling  ,Nickel-plated
Grease, zince plated, Heat Treatment ,Stain proofing
Carburizing ,Pre-stretched and anti-fatigue ,Quenching    
Product application Industry machine,Agriculture, mining, metallurgy,
petrochemical industry, lifting
and transportation and other industries
Product Series

Series A, Series B, Heavy Duty
Zinc-plated, Nickel-plated
 SP series ,SH series
Double pitch series

material

Stainless steel and carbon steel

structure

Simplex/Duplex/Triplex

Port

Any sea port or airport in China

Brand TV OEM
Payment

L/C, T/T, D/P, Western Union

Package

Chain, Plastic Bag, Color Box, Wooden Case. or OEM

A Series 03C,04C-1,06C-1,085-1,08A-1,10A-1,12A-1,16A-1,20A-1,24A-1,28A-1,32A-1,36A-1,40A-1,48A-1.

15,25,35,41,40,50,60,80,100,120,140,160,180,200,240
 

04C-2,06C-2,085-2,08A-2,10A-2,12A-2,16A-2,20A-2,24A-2,28A-2,32A-2,36A-2,40A-2,48A-2.

25-2,35-2,41-2,40-2,50-2,60-2,80-2,100-2,120-2,140-2,160-2,180-2,200-2,240-2.
 

04C-3,06C-3,085-3,08A-3,10A-3,12A-3,16A-3,20A-3,24A-3,28A-3,32A-3,36A-3,40A-3,48A-3.

25-3,35-3,41-3,40-3,50-3,60-3,80-3,100-3,120-3,140-3,160-3,180-3,200-3,240-3.
 

B Series 05B-1,06B-1,08B-1,10B-1,12B-1,16B-1,20B-1,24B-1,28B-1,32B-1,40B-1,48B-1,56B-1,64B-1,72B-1.
 
05B-2,06B-2,08B-2,10B-2,12B-2,16B-2,20B-2,24B-2,28B-2,32B-2,40B-2,48B-2,56B-2,64B-2,72B-2.
 
05B-3,06B-3,08B-3,10B-3,12B-3,16B-3,20B-3,24B-3,28B-3,32B-3,40B-3,48B-3,56B-3,64B-3,72B-3.
 
Heavy Duty  08AH-1,10AH-1,12AH-1,16AH-1,20AH-1,24AH-1,28AH-1,32AH-1,36AH-1,40AH-1,48AH-1

35H,40H,50H,60H,80H,100H,120H,140H,160H,180H,200H,240H
 

12AH-2,16AH-2,20AH-2,24AH-2,28AH-2,32AH-2,40AH-2,

35H-2,40H-2,50H-2,60H-2,80H-2,100H-2,120H-2,140H-2,160H-2,180H-2,200H-2,240H-2.
 

12AH-3,16AH-3,20AH-3,24AH-3,28AH-3,32AH-3,40AH-3

35H-3,40H-3,50H-3,60H-3,80H-3,100H-3,120H-3,140H-3,160H-3,180H-3,200H-3,240H-3.
 

Double pitch Series
 
208A,208B,210A,210B,212A,212B,216A,216AH,216B,220A,220B,224A,224B,228B,232B

2040,2050,2060,2080,2080H,2100,2120
 

We also carry out OEM according to your requirements

 

Product Parameters

Our Advantages

Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.

Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.

With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.

WHY CHOOSE US

Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.

Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets

Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.

FAQ

Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.

Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.

Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.

Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.

Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Standard or Nonstandard: Standard
Application: Textile Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Mining Equipment
Surface Treatment: SS304
Samples:
US$ 5/Meter
1 Meter(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

transmission chain

How does the elongation of a transmission chain affect its lifespan?

Transmission chains are subject to gradual elongation over time as a result of wear and fatigue. The elongation of a transmission chain refers to the increase in its length due to the stretching of the chain’s components. Here’s a detailed explanation of how elongation affects the lifespan of a transmission chain:

1. Increased Slack: As a transmission chain elongates, it develops more slack between the chain links. The increased slack reduces the chain’s tension and can negatively impact its performance. Excessive slack can lead to chain skipping, misalignment, and reduced power transmission efficiency. This can cause vibrations, noise, and accelerated wear on the chain and sprockets.

2. Accelerated Wear: Elongation puts additional stress on the chain’s pins, bushings, and rollers. The increased tension and movement between the chain’s components lead to accelerated wear and fatigue. This can result in chain elongation becoming a self-perpetuating problem, as the worn components further contribute to elongation and reduced performance.

3. Decreased Load Capacity: Elongation reduces the effective pitch length of the transmission chain, resulting in decreased load-carrying capacity. The reduced load capacity can limit the chain’s ability to handle heavy loads or transmit power effectively. This can lead to premature failure or damage to the chain and associated machinery.

4. Increased Maintenance Requirements: Elongated transmission chains require more frequent maintenance and adjustment to maintain proper tension and performance. Regular monitoring and adjustment of chain tension are necessary to minimize wear, prevent excessive elongation, and ensure optimal power transmission. Failure to address elongation promptly can lead to more severe damage to the chain and other components, resulting in costly repairs and downtime.

5. Reduced Service Life: The elongation of a transmission chain directly affects its service life. As the chain elongates, its performance, efficiency, and load-carrying capacity gradually deteriorate. The rate of elongation depends on various factors such as chain quality, operating conditions, lubrication, and maintenance practices. Over time, if elongation is not addressed, the chain may become unable to perform its intended function effectively, leading to chain failure and the need for replacement.

To mitigate the negative effects of elongation and extend the lifespan of a transmission chain, regular maintenance, including proper lubrication and tension adjustment, is crucial. Periodic inspections for signs of wear, elongation, and fatigue should be conducted to identify potential issues early and take appropriate corrective measures. Additionally, selecting high-quality chains and following manufacturer recommendations for installation, operation, and maintenance can help minimize elongation and maximize the chain’s lifespan.

transmission chain

Can transmission chains be used in automotive or motorcycle applications?

Transmission chains can indeed be used in automotive and motorcycle applications. Here’s a detailed answer to the question:

Automotive and motorcycle applications often require reliable and efficient power transmission to transfer torque from the engine to the wheels. Transmission chains offer several advantages that make them suitable for these applications:

1. High Strength: Transmission chains are designed to handle high torque and power requirements, making them suitable for the demanding conditions of automotive and motorcycle power transmission systems.

2. Efficient Power Transfer: Transmission chains provide a direct and efficient means of transferring power from the engine to the wheels. They have low energy losses due to friction, allowing for effective power transmission and optimal performance.

3. Compact Design: Transmission chains have a compact design, making them suitable for the limited space available in automotive and motorcycle applications. They can be easily integrated into the drivetrain system without occupying excessive space.

4. Wide Speed Range: Transmission chains can operate effectively across a wide range of speeds, accommodating the varying speed requirements of automotive and motorcycle applications.

5. Versatility: Transmission chains can be used in various types of automotive and motorcycle transmissions, including manual transmissions, automatic transmissions, and final drive systems.

6. Durability: Transmission chains are built to withstand the demanding conditions of automotive and motorcycle applications. They are designed to resist wear, fatigue, and corrosion, ensuring long-lasting performance and reliability.

7. Cost-Effective: Transmission chains offer a cost-effective solution for power transmission in automotive and motorcycle applications. They are generally more affordable than alternative transmission systems.

It’s important to note that the specific design and requirements of the automotive or motorcycle transmission system should be considered when selecting a transmission chain. Proper maintenance, lubrication, and periodic inspection are also crucial to ensure the chain’s performance and longevity in these applications.

transmission chain

How do you choose the right transmission chain for a specific application?

Choosing the right transmission chain for a specific application is crucial to ensure optimal performance and longevity. Here are the key factors to consider when selecting a transmission chain:

  • Load Capacity: Determine the maximum load that the chain will need to transmit. This includes both the static and dynamic loads. Ensure that the selected chain has a sufficient load capacity to handle the application requirements.
  • Speed and RPM: Consider the operating speed and rotational speed of the chain. Higher speeds may require chains with improved fatigue resistance and lubrication capabilities.
  • Environment: Evaluate the environmental conditions in which the chain will operate. Factors such as temperature, moisture, dust, chemicals, and corrosive agents can impact chain performance. Choose a chain that is resistant to the specific environmental conditions.
  • Alignment and Tension: Ensure proper alignment and tensioning of the chain. Misalignment and improper tension can lead to premature wear and failure. Select a chain that allows for proper adjustment and maintains optimal tension during operation.
  • Maintenance: Consider the maintenance requirements of the chain. Some chains may require regular lubrication, while others may be self-lubricating or maintenance-free. Evaluate the available resources and the desired level of maintenance for the application.
  • Compatibility: Ensure compatibility between the chain and other components in the transmission system, such as sprockets or gears. The chain should match the tooth profile and pitch of the mating components.
  • Manufacturer’s Recommendations: Consult the manufacturer’s guidelines and recommendations for selecting the appropriate chain for specific applications. Manufacturers often provide detailed specifications, load charts, and application guidelines for their chains.

By considering these factors and consulting with chain manufacturers or industry experts, you can choose the right transmission chain that meets the specific requirements of your application, ensuring reliable and efficient operation.

China best Conveyor Transmission Motorcycle Industrial Carbon Stee Roller Chain Short Pitch Precision Stainless Steel Hollow Pin  China best Conveyor Transmission Motorcycle Industrial Carbon Stee Roller Chain Short Pitch Precision Stainless Steel Hollow Pin
editor by CX 2024-04-11

China factory P14218 Drop Forged Conveyor Chain with Scraper for Conveyors

Product Description

Item Drop Forged Chain with Scraper Application Machinery Parts
Surface Teatment Drop Forged Brand OEM
Package Poly bag, then box, finally poly-wooden case Port Any sea port or airport in China

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Material: Iron
Structure: Drop Forged Chain
Surface Treatment: Polishing
Chain Size: P142
Feature: Fire Resistant, Oil Resistant, Heat Resistant
Transport Package: Poly-Wooden Case
Customization:
Available

|

Customized Request

conveyor

What are the benefits of using an overhead conveyor chain system?

Using an overhead conveyor chain system offers several benefits in various industrial applications. Here are some key advantages:

1. Space Optimization:

– Overhead conveyor chain systems utilize the vertical space, allowing efficient utilization of floor space. This is especially beneficial in facilities with limited floor area, as it enables efficient material handling and production flow without obstructing the work area.

2. Flexibility and Versatility:

– Overhead conveyor chains offer flexibility in routing and can be customized to fit the specific layout requirements of the facility. They can traverse different areas, including assembly lines, paint booths, storage areas, and more. The versatility of overhead systems allows for efficient and adaptable material movement.

3. Improved Safety:

– Overhead conveyor chains minimize ground-level obstructions, reducing the risk of tripping hazards and accidents. Operators and workers can safely navigate the work area without interference from the conveyor system.

4. Product Protection:

– Overhead conveyor chains provide better protection for the products being transported. By keeping the products elevated and away from potential hazards on the floor, such as dust, debris, or spills, the risk of product damage or contamination is reduced.

5. Increased Efficiency:

– Overhead conveyor systems can enhance production efficiency by facilitating continuous material flow and reducing manual handling. They enable automated loading and unloading of materials, leading to faster processing times and improved overall productivity.

6. Easy Maintenance:

– Overhead conveyor chains are typically designed for easy maintenance. Components such as chains, trolleys, and drives can be accessed and serviced conveniently, minimizing downtime and maintenance costs.

7. Customization and Integration:

– Overhead conveyor chains can be tailored to meet specific application requirements, including load capacity, speed, and control systems. They can also be integrated with other automated systems, such as robotic workstations or sorting mechanisms, to further optimize the material handling process.

Overall, using an overhead conveyor chain system provides efficient material handling, maximizes space utilization, enhances safety, and improves productivity in industrial environments.

conveyor

How does a conveyor chain handle different types of materials?

A conveyor chain is designed to handle a wide variety of materials in diverse industrial applications. It is capable of efficiently transporting different types of materials, including:

1. Bulk Materials: Conveyor chains are commonly used to handle bulk materials such as grains, coal, ores, aggregates, and powders. The design of the chain, including the spacing and shape of the links, helps prevent material spillage and ensures smooth and consistent flow.

2. Packaged Goods: Conveyor chains are also used for conveying packaged goods such as boxes, cartons, crates, and pallets. They provide a stable and reliable method of transporting these items along the production line, reducing manual handling and increasing productivity.

3. Small Parts: Conveyor chains with specialized attachments or small-pitch configurations are suitable for handling small parts or components. These chains ensure precise positioning and gentle transport of delicate or intricate items.

4. Heavy-Duty Loads: Industrial conveyor chains are capable of handling heavy-duty loads, such as automotive parts, machinery components, and large equipment. They are engineered to withstand the weight and stress of these objects, providing reliable and efficient material handling in demanding environments.

5. Food and Beverage Products: Conveyor chains used in the food and beverage industry are designed to meet strict hygiene and safety standards. They are constructed from materials that are resistant to corrosion, easy to clean, and compliant with food-grade regulations. These chains ensure the safe and contamination-free handling of food products.

6. Hazardous Materials: Conveyor chains can be used to safely transport hazardous materials, such as chemicals or waste products. Specialized chains with additional safety features, such as sealed housings or containment systems, are utilized to minimize the risk of spills or leaks.

Conveyor chains can be customized with different chain configurations, attachments, and accessories to accommodate specific material characteristics and handling requirements. The selection of the appropriate chain type, material, and design parameters ensures optimal performance and efficient material handling for a wide range of materials.

conveyor

What lubrication is recommended for conveyor chains?

Choosing the right lubrication for conveyor chains is crucial for maintaining their performance and extending their lifespan. Here are some commonly recommended lubricants:

  • Chain Oil: Chain oil is specifically designed for lubricating conveyor chains. It provides excellent lubrication, reduces friction, and helps prevent wear and corrosion. Chain oils come in various viscosities to suit different operating conditions.
  • Synthetic Lubricants: Synthetic lubricants, such as synthetic oils and greases, offer enhanced performance and durability. They have excellent temperature stability, high resistance to oxidation and degradation, and superior lubricating properties. Synthetic lubricants are suitable for applications with high temperatures, heavy loads, or extreme operating conditions.
  • Food-Grade Lubricants: For conveyor chains used in food processing or other industries with strict hygiene requirements, food-grade lubricants are recommended. These lubricants are formulated to be safe for incidental food contact and comply with relevant regulations and standards.
  • Dry Film Lubricants: In certain applications where liquid lubricants are not suitable, such as dusty or dirty environments, dry film lubricants can be used. These lubricants form a protective coating on the chain surfaces, reducing friction and preventing wear.

When selecting a lubricant, consider the operating conditions, such as temperature, speed, load, and environmental factors. Consult the manufacturer’s recommendations and guidelines to ensure you choose the appropriate lubrication product for your specific conveyor chain. Regularly monitor the lubrication levels and reapply as needed to maintain optimal chain performance.

China factory P14218 Drop Forged Conveyor Chain with Scraper for Conveyors  China factory P14218 Drop Forged Conveyor Chain with Scraper for Conveyors
editor by CX 2024-04-11

China Best Sales China Agricultural Chains Roller Transmission Chains and Sprockets

Product Description

Chian  Agricultural Chains Roller Transmission  Chains and Sprockets

Agricultural Chains includs following chain:
S type Steel Agricultural Chains:
S32  S32  S42  S45  S51  S52L  S52LV  S52  55V  55VF1  S55  S55R 5SSRH  S55RHF1  S62  S62F5  S77  S88  CA642  CA650  CA650F2  S42F2  S52F10  S62F10  S62F8  CA650F4  CA620F4  55VF1H2  CA650F1
S type Steel Agricultural Chains with Attachments:
S32SK1  S42SK1  S45SK1 S52SK1  S55SK1  S77SK1  S88SK1  S32SK1F1  S55RHSK1  S52LK1  55VK1  S42F2K1F1  S52LF1K1  S32K1  S32K1F1  S42K1  S45K1  S51K1  S52K1F1  S55K1  S55K1F1  S55K1  S55K1F1  S55HK1  S62K1  S62A2K1  S62F2K1  S77K1  S88K1  S51HF1K1  S88F2K1  S42A1F2  S42F2A1  S88F3K1  S62F12K1  S62SD  S51SDF1  S52SDF1  S52SDF2  S52SD  S52F4   S52F9  S52LSD  S52LF1SD  S52LF2SD  S52F12SD  S52LVSD  S45F1  S45SDF2  S45W-F1  S45W-F4  S45SD  S55F2  S55F3  S55F4  S55F6  S55F7  S55RSDF1  55VSDF1  55VSDF2  55VSDF4  S55DF2  S5
5SDF4  S62SD  S45V  S45SDF1  S55V  S55SDF1  S45SDF3  S55HSDF3  S55F12SD  S52F11SD  S52F3  C45F1SD  etc.
A Type Steel Agricultural Cahins:
A550  A555  A557  A620
CA Type Steel Agricultural Chains
CA627  CA550D  CA555D  CA557D  CA620D  CA2062H  CA550 CA550V  CA555 CA557  CA620  CA2060H  CA550F4  CA550F5  CAE44151  38.4R  38.4V  38.4VB  55VD  S62F3  CA960  CA550VF2  CA550H
C Type Steel Agricultural Chain attachments
38.4VK1  38.4RK1F1  38.4VF3K1  38.4RK1F2  CA550F2  CA550K1F1  CA550VK1F  CA550VK1F1  CA550F4K19  CA550AK29M  CA550K1F7  CA550A29  CA550VF2K1  CA550F5AK29M  CA550F5K29F1  CA550F5K1  CA557K1F2  38.4RK1F3  38.4RK1F3  38.4RK1F7  38.4VK1F9  38.4VK1F6  38.4VK1F7  38.4RK1F8  38.4RK1F8  38.4RK1F9  38.4RK1F10  38.4VF3K1F2  CA550K1F15  etc.

 

Product name  Chain(DIN766) Agricultural Chains
Materials Available 1. Stainless Steel: SS201, SS303, SS304, SS316, SS416, SS420
2. Steel:C45(K1045), C46(K1046),C20
3. Brass:C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37), C28000(CuZn40)
4. Bronze: C51000, C52100, C54400, etc
5. Iron: 1213, 12L14,1215
6. Aluminum: Al6061, Al6063
7.OEM according to your request
Surface Treatment Annealing, natural anodization, heat treatment,  polishing, nickel plating, chrome plating, znic plating,yellow passivation, gold passivation,  satin, Black surface painted etc.
Products Available sprockt chains, pulley, shafts(axles, spline shafts, dart shafts),gears (pinions, wheels gear rack) bearing, bearing seat,  bushing, coupling, lock assembly etc.
Processing Method CNC machining, punch,turning, milling, drilling, grinding, broaching, welding and assembly
QC : Technicians self-check in production,final-check before package by  professional Quality inspector
Size Drawings
Package Wooden Case/Container and pallet, or as per customized specifications
Certificate ISO9001:2008 , ISO14001:2001,ISO/TS 16949:2009
Advantage Quality first Service superior , Advanced equipment,Experienced workers,Perfect testing equipment
Lead Time 15-25days samples. 30-45days offcial order

1.What terms of payment you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight

 
2. what is your lead time for your goods?
Normally 45 days after confirmed order. 30 days could be available in low season for some items (during May to July), and 65 days during new year and hot season ( Jan to March).

 3. Do you attend any Show?
We attend Hannover show in Germany, NMW in Austrilia, Canton fair, PTC, in China and many other special furniture shows.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Usage: Transmission Chain
Material: Alloy/Carbon Steel
Surface Treatment: Custom Made
Feature: Heat Resistant
Chain Size: Custom Made
Structure: Custom Made
Customization:
Available

|

Customized Request

wheel sprocket

Calculating Torque Requirements for a wheel sprocket Assembly

Calculating the torque requirements for a wheel sprocket assembly involves considering various factors that contribute to the torque load. The torque requirement is crucial for selecting the appropriate motor or power source to drive the system effectively. Here’s a step-by-step guide:

  1. 1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
  2. 2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
  3. 3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
  4. 4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
  5. 5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
    T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)

It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.

Remember that real-world conditions may vary, and it’s advisable to add a safety factor to your calculated torque requirements to ensure the system can handle unexpected peak loads or variations in operating conditions.

wheel sprocket

Extending the Lifespan of a wheel sprocket Assembly

To ensure a long lifespan for your wheel sprocket assembly, consider the following maintenance and operational practices:

  • Regular Lubrication: Apply the appropriate lubricant to the sprocket teeth and chain or belt regularly. Lubrication reduces friction, wear, and the likelihood of premature failure.
  • Proper Tension: Maintain the correct tension in the chain or belt to prevent excessive stress and wear. Follow the manufacturer’s guidelines for tensioning.
  • Alignment: Ensure precise alignment between the wheel sprocket. Misalignment can cause accelerated wear and increase the risk of failure.
  • Inspections: Regularly inspect the wheel, sprocket, chain, or belt for signs of wear, damage, or fatigue. Replace any worn-out or damaged components promptly.
  • Cleanliness: Keep the wheel sprocket assembly clean from dirt, debris, and contaminants that can contribute to wear and corrosion.
  • Correct Usage: Operate the machinery within the recommended speed, load, and temperature limits specified by the manufacturer.
  • Training and Operator Awareness: Ensure that equipment operators are properly trained to use the machinery correctly and are aware of maintenance procedures.
  • Use Quality Components: Invest in high-quality wheels, sprockets, chains, or belts from reputable suppliers to improve durability and reliability.
  • Replace Components in Sets: When replacing parts, consider replacing the entire set (e.g., chain and sprockets) to maintain uniform wear and performance.
  • Address Vibration Issues: Excessive vibration can accelerate wear. Investigate and address any vibration problems promptly.

By following these practices, you can significantly extend the lifespan of your wheel sprocket assembly, reduce downtime, and enhance the overall efficiency and safety of your machinery.

wheel sprocket

How Does a wheel sprocket Assembly Transmit Power?

In a mechanical system, a wheel sprocket assembly is a common method of power transmission, especially when dealing with rotary motion. The process of power transmission through a wheel sprocket assembly involves the following steps:

1. Input Source:

The power transmission process begins with an input source, such as an electric motor, engine, or human effort. This input source provides the necessary rotational force (torque) to drive the system.

2. Wheel Rotation:

When the input source applies rotational force to the wheel, it starts to rotate around its central axis (axle). The wheel’s design and material properties are essential to withstand the applied load and facilitate smooth rotation.

3. Sprocket Engagement:

Connected to the wheel is a sprocket, which is a toothed wheel designed to mesh with a chain. When the wheel rotates, the sprocket’s teeth engage with the links of the chain, creating a positive drive system.

4. Chain Rotation:

As the sprocket engages with the chain, the rotational force is transferred to the chain. The chain’s links transmit this rotational motion along its length.

5. Driven Component:

The other end of the chain is connected to a driven sprocket, which is attached to the component that needs to be powered or driven. This driven component could be another wheel, a conveyor belt, or any other machine part requiring motion.

6. Power Transmission:

As the chain rotates due to the engagement with the sprocket, the driven sprocket also starts to rotate, transferring the rotational force to the driven component. The driven component now receives the power and motion from the input source via the wheel, sprocket, and chain assembly.

7. Output and Operation:

The driven component performs its intended function based on the received power and motion. For example, in a bicycle, the chain and sprocket assembly transmit power from the rider’s pedaling to the rear wheel, propelling the bicycle forward.

Overall, a wheel sprocket assembly is an efficient and reliable method of power transmission, commonly used in various applications, including bicycles, motorcycles, industrial machinery, and conveyor systems.

China Best Sales China Agricultural Chains Roller Transmission Chains and Sprockets  China Best Sales China Agricultural Chains Roller Transmission Chains and Sprockets
editor by CX 2024-04-11

China OEM Made to Order Roller Chain Sprocket Supply Sprockets C45 Steel Various Products (Standard or made to drawing) Transmission Parts Hardened Tooth Sprocket

Product Description

General Products
Application/Service Area

Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system, Agriculture machine metal Parts, engine bracket, truck chassis bracket, gear box , gear housing , gear cover, shaft, spline shaft , pulley, flange, connection pipe, pipe, hydraulic valve , valve housing ,Fitting , flange, wheel, fly wheel, oil pump housing, starter housing, coolant pump housing, transmission shaft , transmission gear, sprocket, chains etc.
Main blank Process for Steel Casting

Investment casting (wax mold made by middle temperature wax) /Precision casting ;
Lost Wax Casting (wax mold made by low temperature wax)/ Precision casting;
 

Blanks Tolerance -Casting Tolerance CT7-8 for Lost wax Casting Process
CT4-6 for Investment casting Process
Applicable Material Stainless Steel: CF8, CF8M, . G-X6CrNiMo1810, G-X7CrNiNb1189, SUS 304, 304L, 316, 316L.
OR According to customer requirement

Carbon steel, Low Carbon steel, middle carbon steel, G35, G45, WCB, WCA, WCC, ISO 340-550,

Alloy Carbon steel: G25CrMo4, Heat Resistant Steel,

Copper alloy
Brass: HPb59-1, CuZn39Pb1/2/3, CuZn40, C36000, C37710, C67400, etc.
Aluminum Bronze: QAl11-6-6, CuAl10Fe2/3, CuAl10Ni5Fe5, C65500, C95600, C87500
Sn Bronze: CuPb5Sn5Zn5, C83600, C84400, C86500. etc.

Casting Blank Size /Dimensions 2 mm-600mm / 0.08inch-24inch according to customer requirement
Casting Blank Weight Range from 0.01kg-85kg
Applicable Machining Process

CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc.
 

Machining Tolerance From 0.005mm-0.01mm-0.1mm
Machined Surface Quality Ra 0.8-Ra3.2 according to customer requirement
Applicable Heat Treatment

Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching
 

Applicable Finish Surface Treatment Shot/sand blast, polishing, Surface passivation, Primer Painting , Powder coating, ED- Coating, Chromate Plating, zinc-plate, Dacromat coating, Finish Painting,
MOQ For casting: 200pcs
For machining: 50pcs
Lead Time 45days from the receipt date of deposit for low carbon steel investment casting

 

Main Products

Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CZPT group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
CZPT policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.

Product ApplicationProduct Application

Main Facilities

Technical Support:
ZheJiang  Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.

Quality Control: 
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC) 
2) Checking the details before the production line operated 
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC) 
4) Checking the goods after they are finished—- Final quality control(FQC) 
5) Checking the goods after they are finished—–Outgoing quality control(OQC)
 

Our Factory

                       ZheJiang CZPT Machinery Manufacture Co., Ltd.
                                                   –Branch of CZPT Industry Ltd. 

We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc. 

With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .

To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging. 

During the early involvement of the customer’s design process, we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
 

You are welcome to contact us for technical enquiry and business cooperation.

 

Our Certificate

Our company has strong R&D capability and develops many new products every year. In production, we strictly follow the ISO 9001 quality system to control quality and arrange production:

1. Don’t accept defective, strict inspection of supplier’s raw materials.
2. Don’t manufacture defective, the production process is strictly controlled. For all products, the workers are strictly self-inspected on each machining process, and the quality inspectors do a regular inspection and spot inspection.
3. Don’t transferring defective, the defective products found in the previous process shall never be allowed to be transferred to the next process. Before shipment, the finished products shall be inspected again, and if any quality problems are found,and the products shall be reworked or rejected according to the relevant requirement.

Our Customer

OurTeam

Our Advantage

 1.  we have developed a dedicated team ofpeople with a valued wealth of knowledgeand experience within the metals industry.No matter what your metal needs are, our team will provide you with individual customersupport and the best customer experience inthe industry.
 2.  We provide bespoke processing services to helpreduce our customers costs and manufacturingtimes. We can supply you with material cut andfinished to your specifications and productionready delivered.
 3.  Best serice: If you get any qustions, youcan contact with our customer sevice, we willreply you asap(within 24 hours).

Our Package 


Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.

Or as customer requests.

Outer Packing →Multilayer wooden box with strong bandages, used for standard export package.
Or customized as per customer’s requirements.

 

FAQ:

1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 15 years’ export experience for designing and producing vehicle machinery parts.

2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the courier cost,
and the charge will be deducted from the payment for formal order.

3. Can you make low carbon steel investment casting according to our drawing?
Yes, we can make low carbon steel investment casting according to your drawing, 2D drawing, or 3D cad model. If the 3D cad model can be supplied,
the development of the tooling can be more efficient. But without 3D, based on 2D drawing we can still make the samples properly approved.

4. Can you make low carbon steel investment casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.

5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of casting

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Casting Method: Investment Casting, Option Lost Wax Casting
Casting Form Material: G25crmo4, G35, Wcb
Casting Metal: Cast Steel
Samples:
US$ 4.59/Piece
1 Piece(Min.Order)

|

Order Sample

Customized according to product drawings
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

wheel sprocket

Calculating Torque Requirements for a wheel sprocket Assembly

Calculating the torque requirements for a wheel sprocket assembly involves considering various factors that contribute to the torque load. The torque requirement is crucial for selecting the appropriate motor or power source to drive the system effectively. Here’s a step-by-step guide:

  1. 1. Determine the Load Torque: Identify the torque required to overcome the resistance or load in the system. This includes the torque needed to move the load, overcome friction, and accelerate the load if applicable.
  2. 2. Identify the Sprocket Radius: Measure the radius of the sprocket (distance from the center of the sprocket to the point of contact with the chain or belt).
  3. 3. Calculate the Tension in the Chain or Belt: If using a chain or belt drive, calculate the tension in the chain or belt. Tension affects the torque required for power transmission.
  4. 4. Account for Efficiency Losses: Consider the efficiency of the system. Not all the input power will be converted into output power due to friction and other losses. Account for this efficiency in your calculations.
  5. 5. Use the Torque Equation: The torque (T) can be calculated using the following equation:
    T = (Load Torque × Sprocket Radius) ÷ (Efficiency × Tension)

It’s essential to use consistent units of measurement (e.g., Newton meters or foot-pounds) for all values in the equation.

Remember that real-world conditions may vary, and it’s advisable to add a safety factor to your calculated torque requirements to ensure the system can handle unexpected peak loads or variations in operating conditions.

wheel sprocket

Temperature Limits for wheel sprocket System’s Operation

The temperature limits for a wheel sprocket system’s operation depend on the materials used in the construction of the components. Different materials have varying temperature tolerances, and exceeding these limits can lead to reduced performance, premature wear, and even system failure.

Here are some common materials used in wheel sprocket systems and their general temperature limits:

  • Steel: Steel sprockets and wheels, which are widely used in many applications, typically have a temperature limit ranging from -40°C to 500°C (-40°F to 932°F). However, the specific temperature range may vary based on the grade of steel and any coatings or treatments applied.
  • Stainless Steel: Stainless steel sprockets and wheels offer improved corrosion resistance and can withstand higher temperatures than regular steel. Their temperature limit is typically between -100°C to 600°C (-148°F to 1112°F).
  • Plastics: Plastic sprockets and wheels are commonly used in low-load and low-speed applications. The temperature limit for plastic components varies widely depending on the type of plastic used. In general, it can range from -40°C to 150°C (-40°F to 302°F).
  • Aluminum: Aluminum sprockets and wheels have a temperature limit of approximately -40°C to 250°C (-40°F to 482°F). They are often used in applications where weight reduction is critical.

It’s essential to consult the manufacturer’s specifications and material data sheets for the specific components used in the wheel sprocket system to determine their temperature limits accurately. Factors such as load, speed, and environmental conditions can also influence the actual temperature tolerance of the system.

When operating a wheel sprocket system near its temperature limits, regular monitoring and maintenance are necessary to ensure the components’ integrity and overall system performance. If the application involves extreme temperatures beyond the typical limits of the materials, specialized high-temperature materials or cooling measures may be required to maintain reliable operation.

wheel sprocket

Common Applications of Wheels and Sprockets in Machinery

Wheels and sprockets are crucial components used in various machinery and mechanical systems for power transmission, motion control, and mechanical advantage. Some common applications include:

1. Vehicles:

Wheels and sprockets are extensively used in vehicles, including automobiles, motorcycles, bicycles, and even heavy-duty trucks and construction equipment. Sprockets and chains are commonly found in motorcycles and bicycles for power transmission from the engine or pedals to the wheels.

2. Industrial Machinery:

In industrial settings, wheels and sprockets play a vital role in conveyor systems, where they are used to move materials or products along a production line. Sprockets are also employed in various machinery to transfer rotational motion and power between components.

3. Agricultural Equipment:

Agricultural machinery often relies on wheels and sprockets for functions such as driving tractors, operating harvesting equipment, and propelling irrigation systems.

4. Robotics:

Wheels and sprockets are commonly used in robotic systems to provide mobility and movement capabilities. Sprockets and chains or belts are used in robotic arms and joints to facilitate precise and controlled motion.

5. Material Handling:

Conveyor systems in warehouses and distribution centers utilize wheels and sprockets to move packages, products, and materials efficiently. The sprockets engage with conveyor chains to create a continuous loop for material transport.

6. Mining and Construction:

In heavy industries like mining and construction, large machinery such as excavators, bulldozers, and cranes utilize wheels and sprockets for propulsion and movement. Tracks with sprockets are commonly used in these applications for enhanced traction and stability.

7. Factory Automation:

In automated manufacturing processes, wheels and sprockets are employed in robotic arms and assembly line systems to control movement and manipulate objects with precision.

8. Renewable Energy:

In wind turbines, wheels and sprockets are used to convert the rotational motion of the blades into electrical energy by driving the generator.

These are just a few examples of the diverse applications of wheels and sprockets in machinery and mechanical systems. Their versatility, efficiency, and ability to provide mechanical advantage make them essential components in various industries.

China OEM Made to Order Roller Chain Sprocket Supply Sprockets C45 Steel Various Products (Standard or made to drawing) Transmission Parts Hardened Tooth Sprocket  China OEM Made to Order Roller Chain Sprocket Supply Sprockets C45 Steel Various Products (Standard or made to drawing) Transmission Parts Hardened Tooth Sprocket
editor by CX 2024-04-10

China factory Short Pitch Precision stainless steel hardware Transmission Motorcycle Industrial Roller Chain

Product Description

Short Pitch Precision Roller Chains

A. Our Services:

1. Any of your kind inquiry about chain would be replied within 24 hours.
2. Well-trained and experienced sales staffs will reply all your concerns in fluent English.
3. OEM services are available with us, our professional designer would make your private idea into being.

4. Protection of your sales area, ideas of design and all your private information.
5. Delivery by air mail or ship for your orders.
6. With years of manufacture and promotion experience in global market, brings you profit and great success!

B.Product Description:

Style: Simplex Roller Chains, Duplex Roller Chains, Triplex Roller Chains, Multiple Roller Chains
Chain No.: (ANSI/ISO) 03C, 04C, 06C, 08A, 10A, 12A-~ 48A
Chain No.: ( ANSI ) 15, 25,35,41,40,50 ~ 240
Pitch:  4.7625 mm ~ 76.200 mm

C.Company show & Product Process

D. Packaging & Certificate

Packaging Details: Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel Pallets
Delivery Detail: five weeks

E. FAQ:

1. Are you manufacturer or trade Company?
We are a factory founded in 1991 with trade team for international service.

 

2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight

 

3. what is your lead time for your goods?
Normally 45 days after confirmed order. 30 days could be available in low season for some items (during May to July), and 65 days during new year and hot season ( Jan to March).

 

4. Do you attend any Show?
We attend Hannover show in Germany, NMW in Austrilia, Canton fair, PTC, in China and many other special furniture shows.

 

5. Do you have any instant chat ?

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Usage: Conveyor Chain
Material: Alloy/Carbon Steel
Surface Treatment: Electroplating
Feature: Heat Resistant
Chain Size: 1/2"*11/128"
Structure: Roller Chain
Customization:
Available

|

Customized Request

transmission chain

How does the choice of chain coating impact the performance of a transmission chain?

The choice of chain coating can significantly influence the performance and durability of a transmission chain. Here’s a detailed answer to the question:

1. Corrosion Resistance: Chain coatings, such as zinc plating or polymer coatings, provide a protective layer that prevents the transmission chain from corroding when exposed to moisture, chemicals, or harsh environments. Corrosion can weaken the chain, leading to premature failure and reduced performance. A proper chain coating can extend the chain’s lifespan and maintain its functionality.

2. Wear Resistance: Some chain coatings, such as those with specialized polymers or ceramic particles, offer enhanced wear resistance. These coatings reduce the friction and abrasion between the chain and the sprockets, minimizing wear on the chain’s pins, bushings, and rollers. By reducing wear, the chain’s performance and longevity are improved, resulting in less frequent replacements and lower maintenance costs.

3. Reduced Friction and Energy Loss: Certain chain coatings are designed to reduce friction between the chain and the sprockets, resulting in smoother operation and improved energy efficiency. The reduced friction leads to lower energy loss during power transmission, which is especially beneficial in applications where energy savings are a priority.

4. Noise Reduction: Some chain coatings incorporate noise-dampening properties, which can help reduce the noise generated during chain operation. This is particularly advantageous in applications where noise reduction is essential, such as in residential or office settings, or in machinery that requires quiet operation.

5. Compatibility with Lubricants: The choice of chain coating should be compatible with the lubricants used in the application. Certain coatings have self-lubricating properties, allowing for reduced reliance on external lubrication. In contrast, other coatings may require specific lubricants to ensure optimal performance and longevity of the chain.

6. Environmental Considerations: Depending on the application, there may be specific environmental regulations or requirements to consider. Chain coatings that are environmentally friendly, such as those free of harmful substances or compliant with specific industry standards, can help meet these requirements and ensure sustainable operation.

It’s important to select the appropriate chain coating based on the specific application’s demands, including environmental conditions, load capacity, operating speed, and lubrication requirements. Consulting with experts or manufacturers can help determine the most suitable chain coating for optimal performance, durability, and longevity of the transmission chain.

transmission chain

Can transmission chains be used in power transmission systems?

Yes, transmission chains can be used in power transmission systems. Here’s a detailed answer to the question:

Transmission chains are commonly employed in various power transmission applications where the transfer of mechanical power is required. These chains are designed to transmit rotational motion and power from one shaft to another.

Transmission chains are used in a wide range of power transmission systems, including:

  • Industrial Machinery: Transmission chains are used in machinery such as conveyor systems, packaging equipment, printing presses, and machine tools to transfer power and motion between different components.
  • Agricultural Equipment: Transmission chains are utilized in farm machinery like tractors, combines, and harvesters to transmit power from the engine to various mechanical components for tasks like cutting, threshing, and planting.
  • Automotive: Transmission chains can be found in certain automotive applications, such as motorcycle drive chains or timing chains that synchronize the rotation of the crankshaft and camshaft in internal combustion engines.
  • Power Generation: Transmission chains are employed in power generation systems, including wind turbines, hydroelectric turbines, and steam turbines, to transmit rotational motion from the turbine to the generator.
  • Construction Equipment: Transmission chains are used in construction equipment like excavators, loaders, and bulldozers to transfer power and motion from the engine to the drivetrain and various hydraulic components.

Transmission chains offer several advantages in power transmission systems:

  • High Efficiency: Transmission chains have minimal power losses, allowing for efficient power transfer.
  • High Load Capacity: Transmission chains are capable of handling high loads and transmitting substantial amounts of power.
  • Flexibility: Transmission chains can be easily customized to fit different applications, with various sizes, lengths, and configurations available.
  • Durability: Transmission chains are designed to withstand heavy-duty applications and offer long service life when properly maintained.
  • Cost-Effective: Transmission chains are often a cost-effective solution compared to other power transmission options.

It’s important to select the appropriate type and size of transmission chain based on the specific requirements of the power transmission system. Regular maintenance and lubrication are also essential to ensure optimal performance and longevity of the transmission chain.

transmission chain

How does the choice of sprockets impact the performance of a transmission chain?

The choice of sprockets has a significant impact on the performance and longevity of a transmission chain. Here’s a detailed explanation:

1. Tooth Profile: The tooth profile of the sprockets should match the design of the transmission chain. Common tooth profiles include standard, modified, and special profiles. Proper matching ensures smooth engagement, reduced noise, and efficient power transmission.

2. Pitch Diameter: The pitch diameter of the sprockets determines the chain’s speed ratio and the rotational speed of the driven component. It should be selected based on the desired speed and torque requirements of the system.

3. Number of Teeth: The number of teeth on the sprockets affects the chain’s engagement and load distribution. Sprockets with a higher number of teeth distribute the load over more contact points, reducing wear and increasing the chain’s capacity to handle higher loads.

4. Material Selection: The material of the sprockets should be compatible with the chain and the operating environment. Common materials include steel, stainless steel, and plastics. Consider factors such as strength, wear resistance, and corrosion resistance when selecting the sprocket material.

5. Sprocket Hardness: The hardness of the sprockets is important to withstand the chain’s contact forces and resist wear. Proper hardness ensures that the sprockets maintain their tooth profile and engage with the chain effectively over an extended period.

6. Sprocket Alignment: Proper alignment of the sprockets is crucial to minimize wear, noise, and premature failure. Misalignment can lead to uneven load distribution, increased stress on the chain, and accelerated wear. Ensure that the sprockets are aligned both axially and radially to maintain optimal performance.

7. Lubrication: Sprockets should be adequately lubricated to reduce friction, wear, and heat generation. Proper lubrication ensures smooth rotation and minimizes the risk of chain failure. Consider using lubricants specifically formulated for sprocket and chain applications.

8. Maintenance: Regular inspection and maintenance of the sprockets are essential to detect any signs of wear, misalignment, or damage. Replace worn or damaged sprockets promptly to prevent chain slippage, excessive wear, and potential system failure.

Choosing the appropriate sprockets that are compatible with the transmission chain and the operating conditions is critical for achieving reliable and efficient performance. Consult the manufacturer’s guidelines and recommendations for selecting the right sprockets based on the specific application requirements.

China factory Short Pitch Precision stainless steel hardware Transmission Motorcycle Industrial Roller Chain  China factory Short Pitch Precision stainless steel hardware Transmission Motorcycle Industrial Roller Chain
editor by CX 2024-04-10

China factory Conveyor Agriculture Chain Roller Chain with Scraper

Product Description

Product Description

 

Drop Forged Chains “Y” Serial

 

FEATURES

• It consists of forged steel links, which can be equipped with various plastic or steel scrapers. The connection pin between these links is in a circlip version.
• Special heat treated alloy steel,drop forged and precision machined, with case hardened.
• High strength, strong load-carrying capability.
• Extremely hard exterior surface and superior wear
resistance.

TECHNICAL SPECIFICATIONS

Model P
(mm)
H
(mm)
B
(mm)
D
(mm)
b
(mm)
T
(mm)
Breaking Load
(Min.)
Material
P100 100 30 33 14 15.5 13 140KN 40Cr
P125-B 125 35 34 17 17 8 150KN 40Cr
P142 142 50.8 43 25 19 12.2 180KN 20CrMnTi
300KN 40Cr
P142H 142 50 62 25 29 15 280KN 20CrMnTi
460KN 40Cr
P160 160 40 48 20 22.5 20 240KN 40Cr
P200 200 64 50 32 23 15 390KN 40Cr
P200-E 200 45 42 20 20 12.2 200KN 40Cr

Note: Customised sizes and material are available CHINAMFG request

 

Roller Conveyor Chains

FEATURES

• It consists of a combination of inner and outer links. 
• The bush/pin connections between the links are available in a circlip, split pin, or a riveted version. 
• The steel scrapers can be either bent or welded. 
• UHMWPE lights are suggested to attach to the scrapers for more eficiency and high wear resistance.

GLF Type

TECHNICAL SPECIFICATIONS

Model Pitch
(P)
Scraper
Distance
(P1)
Inner
Width
(b)
Plate
Width
(B)
T1 T2 Roller
Dia.
(D)
Bush
Dia.
(D2)
Pin Dia
(D1)
Chain
Width
(L)
E1 E2 Number
of Holes
(n)
d Breaking
Load in
KN
(Min.)
GLF66.675
(6)D×182
66.675 266.7 26 30 6 6 22.23   12.7 182 90 150 4 9 130
GLF66.675
(6)D×215
66.675 266.7 26 30 6 6 22.23   12.7 215 95 195 4 9 130
GLF66.675
(6)D×295
66.675 266.7 26 30 6 6 22.23   12.7 295 95 195 4 9 130
GLF100
(6)D×170
100 200 38 40 6 6 36 21.6 16 170 115   2 9 220
GLF100
(6)D×225
100 200 38 40 6 6 36 21.6 16 225 104 194 4 9 220
GLF100
(6)D×294
100 200 38 40 6 6 36 21.6 16 294 115 245 4 9 220
GLF100
(5)×225
100 200 28 30 5 5 22.23   14.27 225 95 195 4 9 90
GLF125
(8)D×285
125 500 50 50 8 8 32   19.9 285 155 255 4 9 220
GLF125
(6)×235
125 250 32.5 40 6 6 28.58 20 14.27 235 95 195 4 9 170
GLF160
(6)×290
160 320 27 45 6 6 32 20 14.27 290 193   2 9 193

GLR Type

TECHNICAL SPECIFICATIONS

Model Pitch
(P)
Scraper
Distance
(P1)
Inner
Width
(b)
Plate
Width
(B)
T1 T2 Roller
Dia.
(D)
Bush
Dia.
(D2)
Pin Dia
(D1)
Chain
Width
(L)
E1 E2 Number
of Holes
(n)
d Breaking
Load in
KN
(Min.)
GLR66.675 66.675 266.7 27.5 30 6 6 24   13 130 102 32 4 9 90
GLR100 100 200 38 40 6 6 36 21.6 16 130 102 32 4 9 220

 

 
Other products of our conveyor parts:

 

Could you please send me inquiry for details?

 

 

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Material: Steel
Structure: Roller Chain
Surface Treatment: Oxygenation
Transport Package: Pallet
Specification: GLF, GLR
Trademark: Yutung
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

What are the considerations for selecting a low-maintenance conveyor chain?

When selecting a low-maintenance conveyor chain, several considerations should be taken into account:

1. Material Selection:

– Choose a conveyor chain made from materials that are resistant to wear, corrosion, and contamination. Stainless steel, plastic, or self-lubricating chains are commonly used for their durability and low maintenance requirements.

2. Lubrication-Free Design:

– Look for conveyor chains that have a self-lubricating design or are pre-lubricated with materials that reduce friction and eliminate the need for additional lubrication. This helps to minimize maintenance tasks associated with regular lubrication.

3. Sealed Construction:

– Consider conveyor chains with sealed construction to prevent the ingress of dirt, debris, and moisture. Sealed chains require less frequent cleaning and maintenance, making them ideal for low-maintenance applications.

4. Easy Cleaning:

– Opt for conveyor chains that are designed for easy cleaning. Smooth surfaces, open structures, and accessible components allow for quick and efficient cleaning, reducing maintenance time and effort.

5. Resistance to Contamination:

– Select a conveyor chain that is resistant to contamination. This includes resistance to chemicals, oils, greases, and other substances commonly found in the application environment. Chains that can withstand contamination require less frequent cleaning and maintenance.

6. Wear Monitoring:

– Look for conveyor chains that have wear monitoring features, such as wear indicators or sensors. These features help to identify chain wear and provide timely maintenance alerts, allowing for proactive replacement or adjustment.

7. Manufacturer Support:

– Consider the support provided by the chain manufacturer. A reputable manufacturer will offer guidance on maintenance intervals, replacement schedules, and provide technical assistance to ensure the proper functioning of the chain.

By considering these factors, you can select a low-maintenance conveyor chain that minimizes the need for frequent inspections, lubrication, cleaning, and replacement, resulting in reduced maintenance efforts and costs.

conveyor

How do you calculate the power requirements for a conveyor chain?

Calculating the power requirements for a conveyor chain involves considering various factors. Here’s a step-by-step process:

1. Determine the total weight to be transported: Measure or estimate the total weight of the material or product that will be carried by the conveyor chain. This includes the weight of the product itself, any packaging, and additional loads.

2. Determine the speed of the conveyor: Determine the desired speed at which the conveyor chain will operate. This is typically measured in feet per minute (FPM) or meters per second (m/s).

3. Calculate the required capacity: Multiply the total weight by the desired speed to determine the required capacity of the conveyor system. This will give you the weight per unit of time (e.g., pounds per minute or kilograms per hour).

4. Consider the conveyor’s design factors: Take into account various design factors such as the type and pitch of the conveyor chain, the coefficient of friction between the chain and the conveyor components, and any incline or decline angles of the conveyor system. These factors affect the power requirements.

5. Determine the required power: Use the following formula to calculate the power requirements:

Power (in horsepower) = (Capacity × Friction Factor) ÷ (33,000 × Efficiency)

Where:

– Capacity is the weight per unit of time (from step 3)

– Friction Factor is the ratio of chain tension to chain weight, taking into account the design factors

– 33,000 is a conversion factor to convert the units to horsepower

– Efficiency is the overall efficiency of the conveyor system, typically expressed as a decimal value (e.g., 0.95 for 95% efficiency)

6. Select a suitable motor: Based on the calculated power requirements, select a motor that can provide the necessary power to drive the conveyor chain. Consider factors such as motor type, motor efficiency, and overload capacity.

It’s important to note that the power requirements may vary depending on specific conveyor system designs and operating conditions. Consulting with a qualified engineer or conveyor manufacturer is recommended to ensure accurate calculations and proper motor selection.

conveyor

What are the environmental considerations when using a conveyor chain?

When using a conveyor chain, there are several environmental considerations to take into account:

1. Temperature and Humidity: Conveyor chains may be exposed to different temperature and humidity levels depending on the application and operating environment. Extreme temperatures or high humidity can affect the performance and lifespan of the chain. It is important to select a chain material and lubrication that can withstand the specific environmental conditions.

2. Contamination and Cleanliness: The presence of dust, dirt, debris, or other contaminants can impact the operation and efficiency of the conveyor chain. Regular cleaning and maintenance should be performed to prevent build-up and ensure smooth chain movement.

3. Chemical Exposure: Conveyor chains used in industries such as chemical processing or food production may come into contact with corrosive chemicals or cleaning agents. It is crucial to choose a chain material that is resistant to chemical corrosion and select appropriate lubricants compatible with the chemicals present in the environment.

4. Noise and Vibration: Conveyor systems can generate noise and vibration during operation, which may have environmental implications. Noise reduction measures, such as using noise-dampening materials or implementing vibration isolation techniques, can help minimize the impact on the surrounding environment and comply with noise regulations.

5. Energy Efficiency: Consideration should be given to energy consumption and efficiency when using a conveyor chain. Optimize the system design, minimize friction losses, and utilize energy-efficient components to reduce the environmental impact and operational costs.

6. Sustainability: Increasingly, sustainability is an important consideration in industrial operations. Choosing conveyor chains made from recyclable or renewable materials, implementing energy-saving measures, and practicing responsible waste management can contribute to a more environmentally friendly operation.

By taking these environmental considerations into account, industries can ensure the proper functioning of conveyor chains while minimizing environmental impact and complying with relevant regulations.

China factory Conveyor Agriculture Chain Roller Chain with Scraper  China factory Conveyor Agriculture Chain Roller Chain with Scraper
editor by CX 2024-04-10